Opti-max Injectors
Air or Fuel
All vehicles including marine engines are vulnerable to injector clogging,
and most likely to experience driveability problems. In the marine
environment, usage or lack of, along with water in the fuel tend to accelerate or agrvate
this condition.
Flagship Fuel Injectors Service can service all Solenoid type of Injectors
except (Pump Style Injectors Ficht / E-tec). Flagship Clean and Flow service is
the only approved service for their dealers, Reference Yamaha Tech
Exchange 02005-008. In addition to Yamaha Injectors we can perform this service
to Mercury Outboards both EFI and Optimax, MerCruiser, Cobra and Volvo
inboard and Sterndrives. Indmar, Crusaider and Marine power Inboards and
including Suzuki and Honda Outboar as well.
Where do the deposits come from? Mostly from the fuel itself. Gasoline is
a mixture of many different hydrocarbons, including oilfins, which are heavy,
waxy compounds. The heavier the hydrocarbon, the more energy it yields when
it burns. When the engine is shut off, the injectors undergo heat soak.
Fuel residue in the injector nozzles evaporates, leaving the waxy oilfins
behind. Because the engine is off, there is no cooling air flow through the ports and
no fuel flow through the injectors to wash it away, so heat bakes the oilfins
into hard varnish deposits. Over time, these deposits can build up and clog
the injectors.
The first step in the test process is to install the injectors on Flagship
Marine's computer-controlled injector flow-testing equipment. A unique, gasoline-like
test fluid is pumped at a precisely controlled pressure (identical to your engines)
through the injectors while they are pulsed by injector-drivers built into the equipment.
The volume of the fluid passed through the injector is accurately measured for a
set amount of time and from those figures, fuel flow is derived. During the flow-test,
the injector spray patterns are visually inspected and analyzed by Flagship's
technician using both bright room light and a strobe light.
After the initial flow-test, your injectors are transferred to an ultrasonic
cleaning machine. They are submerged in cleaning solution and subjected to
ultrasonic waves. The solution and the ultrasound aggressively clean the internal and
external parts of the injectors.
Finally, the now-clean injectors gets a new basket filter and are reinstalled on
the flow-tester and run again, to verify the fuel flow rates and spray pattern
assessments for each injector tested. Data for each injector is collected and compared
to collected data of new injectors. Units of measurement are in fuel flow rate values
in cc/min.
The charge for Flagship's Clean and Flow Service is $50.00per injector
retail. Turn around time is 24 hrs. If we find a bad injector we will advise you of our
findings. |